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Product Description

AC Gear Motor
4	RK	25	R	C	C	F	G10
Outer Diameter	Motor Type	Power Capacity	Speed Motor	Votalge	Output Shaft Shape	Accessories	Derived Code
2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 100mm	IK – Induction RK – Reversible TK – Torque	6 – 6W 15 – 15W 40 – 40W 60 – 60W 90 – 90W 120 – 120W 140 – 140W 180 – 180W 200 – 200W 250 – 250W	R	A -1 Phase 110V C – 1 Phase 220V C2 – 1 Phase 110V/220V S – 3 Phase 220V S2 – 3 Phase 220V/380V S3 – 3 Phase 380V S4 – 3 Phase 440V SS3 – 3 Phase 220V/380V	A – Round Shaft C – Toothed Shaft	T/P – Thermally Protected F – Fan M – Electro-manetic Z – Damping	Dimension Shaft Length

AC Gearhead
4	GN	60	K	G12	T
Outer Diameter	Motor Shaft Shape	Gear Ratio	Bearing Model	Output Shaft Diameter	Installation Method
2 – 60mm 3 – 70mm 4 – 80mm 5 – 90mm 6 – 104mm	GN – Bevel Gear Shaft GU – Bevel Gear Shaft GS – Strengthen T-shaped installation GZ – Right-angle gearbox GM – Intermediate gearbox	60 – 1:60	K – Standard Rolling Bearings RT – Right Angle RC – Right Angle Hollow	G12 – Ф12mm	L – Screw Hole T – Through Hole

Specifications of Motor
Motor Type	Motor Model No.				Description						Rating				Start Condenser		Gear Model No.
	Cylindncal Output Shaft		Pinion Cut Output Shaft		Force	Peripheral Wave No.	Valtage	Current	Start Turning Moment		Turning Moment		Revolving No.		Capacity	Resistance Voltage	Pairing Bearing	Middle Gear
					( W )	( Hz )	( V )	( A )	( gcm )		( gcm )		( rpm )		( uF )	( V )
Rerersible Motor	4RK25A-A		4RK25GN-A		25	50	110	0.60	1950		1950		1250		8	250	4GN-K	4GN10X
						60	110	0.55	1650		1620		1500		7
	4RK25A-C		4RK25GN-C			50	220	0.30	1950		1950		1250		2	500	4GN-K	4GN10X
						60	220	0.27	1650		1620		1500		1.8
	4RK30A-A		4RK30GN-A		30	50	110	0.70	2400		2350		1250		10	250	4GN-K	4GN10X
						60	110	0.65	1950		1950		1500		8
	4RK30A-C		4RK30GN-C			50	220	0.35	2400		2350		1250		2.5	500	4GN-K	4GN10X
						60	220	0.32	1950		1950		1500		2
	4RK40A-A		4RK40GN-A		40	50	110	0.80	3250		3250		1250		16	250	4GN-K	4GN10X
						60	110	0.75	3600		2600		1500		14
	4RK40A-C		4RK40GN-C			50	220	0.40	3250		3250		1250		4	500	4GN-K	4GN10X
						60	220	0.38	2600		2600		1500		3.5
Induction Motor	4IK25A-A		4IK25GN-A		25	50	110	0.55	1650		1950		1250		7	250	4GN-K	4GN10X
						60	110	0.50	1380		1620		1500		6
	4IK25A-C		4IK25GN-C			50	220	0.28	1650		1950		1250		1.8	500	4GN-K	4GN10X
						60	220	0.25	1350		1620		1500		1.5
	4IK30A-A		4IK30GN-A		30	50	110	0.65	2050		2350		1250		10	250	4GN-K	4GN10X
						60	110	0.60	1750		1950		1500		8
	4IK30A-C		4IK30GN-C			50	220	0.33	2050		2350		1250		2.2	500	4GN-K	4GN10X
						60	220	0.30	1750		1950		1500		2
External Dimension
Type				Reduction Ratio			L1(mm)				L2(mm)					L3(mm)
4IK(RK)25A(GN)				1:3 ~ 1:20			86				32					118
4IK(RK)30A(GN)							86				32					118
4IK(RK)40A(GN)							101				32					133
4IK(RK)25A(GN)				1:25 ~ 1:180			86				44					130
4IK(RK)30A(GN)							86				44					130
4IK(RK)40A(GN)							101				44					145
Gear Head-Torque Table (kg.cm)
( kg.cm x 9.8 ÷ 100 ) = N.m
r/min			500	300	200	150	120	100	75	60	50	30	20	15	10	7.5	6	5	3
Gear Redcution Ratio	50Hz		3	5	7.5	10	12.5	15	20	25	30	50	75	100	150	200	250	300	500
	60Hz		3.6	6	9		15	18		30	36	60	90	120	180		300	360	600
Permissible Load	25W	kg.cm	4	6.7	10	13.3	16	20	26.7	32	39	65	80	80	80	80	80	80	80
	30W	kg.cm	4.8	8	12	16	20	24	32	38	45	76	80	80	80	80	80	80	80
	40W	kg.cm	6.7	11	16	21.3	28	33	42	54	65	80	80	80	80	80	80	80	80
Note: Speed figures are based on synchronous speed, the actual output speed, under rated torque conditions, is about 10~20% less than synchronous speed. Grey background indicates: output shaft of geared motor rotates in the same direction as output shaft of motor White background indicates: rotation in the opposite direction

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Application:	Industrial
Speed:	Constant Speed
Number of Stator:	Single-Phase
Function:	Driving, Control
Casing Protection:	Protection Type
Number of Poles:	4

Customization:	Available \|

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (P_out) to the electrical input power (P_in). The formula to calculate efficiency is:

Efficiency = (P_out / P_in) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

P_out = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

P_in = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

editor by CX 2024-05-14